Whirlpool Automatic Ice Maker User Manual

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1
SECTION ONE
INSTALLATION CONSIDERATIONS
LOCATION
The ice maker may be closed in on the top, rear and two sides. The front MUST BE unobstructed for
proper air circulation and operation.
Installation should be such that the unit can be moved forward for servicing.
The installed area should be well ventilated, with ambient temperatures above 55°F (13°C) and below
110°F (43°C). BEST RESULTS ARE OBTAINED BETWEEN 70°F (21°C) AND 90°F (32°C).
The ice maker MUST BE installed in an area protected from the elements, such as wind, rain, water
spray or drips.
Provisions for electricity, water supply and drainage should be determined prior to installation.
ELECTRICAL REQUIREMENTS
The ice maker requires an electrical branch circuit of 120 VAC, 60 Hz, single phase 15 amp. delayed
action fuse or circuit breaker.
It is recommended that the ice maker is the only appliance plugged into the receptacle. Do not use an
extension cord. Do not use a receptacle that is controlled by a wall switch.
ELECTRICAL GROUND IS REQUIRED ON THIS APPLIANCE. DO NOT, UNDER ANY CIRCUM-
STANCES, REMOVE THE POWER SUPPLY CORD GROUND PRONG.
WATER CONNECTION REQUIREMENTS
Materials needed for installation:
¼” OD copper tubing
¼” outlet, saddle-type shut-off valve
(part no. 541057)
¼” x ¼” tube union
(part no. 533812)
These materials can be obtained locally at a plumbing supply house or from FSP Parts Distribution by
ordering “Ice Maker Installation Kit” part no. 978567, which includes 25’ of copper tubing. Do not
use plastic tubing because it becomes brittle with age.
DRAIN CONNECTION REQUIREMENTS
The ice maker is equipped with a gravity drain or internal drain pump. The internal drain pump can be
installed separately and is available from FSP Parts Distribution (Part No. 2185528).
The ideal installation has a standpipe (minimum 1¼” diameter) installed directly below the outlet of the
drain tube.
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Summary of Contents

Page 1 - INSTALLATION CONSIDERATIONS

1SECTION ONEINSTALLATION CONSIDERATIONSLOCATIONThe ice maker may be closed in on the top, rear and two sides. The front MUST BE unobstructed forprope

Page 2 - -- NOTES

10ACCESSING THE CONTROL BOXModels with Full Length Doors (KitchenAid)The control box is located behind the door on automatic ice makers with full leng

Page 3 - THEORY OF OPERATION

11Wiring Harness PlugsFig. 3-2Fig. 3-32.Disconnect the three wiring harness plugs from the connectors at the bottom of the controlbox. (Fig. 3-3)3. Re

Page 4 - Water System

12Removing the Electronic Control Board1. With the control box in the service position, disconnect the three (3) wiring harness plugs fromthe connecto

Page 5 - ELECTRICAL SYSTEM

13Removing the Condenser Fan1. Remove the two (2) Hex-head screws securing the condenser fan assembly to the condenserand the two (2) Hex-head screws

Page 6 - OPERATIONAL CYCLES

14Removing the Water Valve1. Disconnect the wiring harness connectorfrom the water valve solenoid terminals.2. Disconnect the water supply lines from

Page 7 - Harvest Cycle

15SECTION FOURTROUBLESHOOTING AND DIAGNOSTICSWATER AND ITS EFFECT ON ICE MAKINGQuality ice is defined as hard, clear, cold and free of taste or odor.

Page 8 - Clean Cycle

16SERVICEABLE ELECTRICAL COMPONENTSSERVICEABLE PARTSCOMPRESSORRun WindingStart WindingRELAYOVERLOADWATER RECIRC. PUMPWATER VALVE (.31 gpm)SOLENOID CO

Page 9 - COMPONENT ACCESS

17SECTION FIVETECH TIPSWIRING DIAGRAMWiring Diagram shows unit in Ice Making Mode.

Page 10 - ACCESSING THE CONTROL BOX

18STRIP CIRCUITS1. Ice Making Mode2. Harvest ModeNOTE: If the unit is run throught the Ice Maing Mode with no water running across the EvaporatorPlat

Page 11 - Removing the Control Box

193. First 25 Seconds of Diagnostics/Clean ModeEach switch on the Electronic Control Board closes for five (5) seconds in consecutive order.LED remain

Page 13 - Removing the Condenser Fan

20ON CYCLESECONDSWATER VALVECONDENSER FANHOT GAS VALVEWATER PUMPCOMPRESSORPOWER ON START UP ONLY120 12060 ICE MAKING HARVEST ICE BIN FULL *ICE BIN NOT

Page 14 - Removing the Water Valve

21CIRCUIT BOARD JUMPERS(To Adjust Ice Thickness)1346THIN1346THICKP1CODE1346NORMALP1CODEP1CODECut-Out Values6.5°F ± .3°69.3kΩΩΩΩΩ±1%Cut-Out Values4.5F

Page 15 - SECTION FOUR

22Optional Drain PumpThe optional drain pump consists of a motor, a pump that is magnetically coupled to the motor, a waterreservoir with sensing devi

Page 16 - SERVICING INFORMATION

238. Attach the drain tube from the bin to the pump inlet. Install the vent tube and drain tube to thehousehold drain before securing the pump to the

Page 17 - TECH TIPS

24MODEL/SERIAL NUMBER PLATESERIAL NUMBER DESIGNATORSERIAL NUMBERMANUFACTURING SITEE = Evansville, INYEAR OF MANUFACTUREJ = 1999WEEK OF MANUFACTUREPROD

Page 18 - STRIP CIRCUITS

25KitchenAid ICE MAKER WARRANTYONE-YEAR FULL WARRANTY ON ICE MAKERFor one year from the date of purchase when this product is operated in a residentia

Page 19

26WHIRLPOOL ICE MAKER WARRANTYONE-YEAR FULL WARRANTY ON ICE MAKERFor one year from the date of purchase when this product is operated in a residential

Page 23

3SECTION TWOTHEORY OF OPERATIONOPERATING SYSTEMSThere are three operating systems in the ice maker:• Refrigeration System• Water System• Electrical Sy

Page 29

4Water SystemThe water system provides the fresh water necessary for ice production and recycling this water as iceis produced. The water system also

Page 30

5ELECTRICAL SYSTEMThe ice maker’s electrical system provides power for the refrigeration and water systems to operate,and controls the operational cyc

Page 31

6OPERATIONAL CYCLESThere are three operational cycles of the ice maker:• ICE MAKING CYCLE• HARVEST CYCLE• DIAGNOSTIC/CLEAN CYCLEIn addition, there are

Page 32

7Harvest CycleElectrical SystemIn the electrical system, when the set temperature of the evaporator thermistor is reached, the evapo-rator thermistor

Page 33

8Table 1-2 shows how the electronic control board controls the various components and systemsduring the DIAGNOSTIC/CLEAN CYCLE.Table 1-2The first 25 s

Page 34

9SECTION THREECOMPONENT ACCESSCOMPONENT LOCATIONLow VoltageTransformerLightSwitchElectronicControlBoardPush-ButtonSwitchesLEDEvaporatorPlateCutterGrid

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