Whirlpool SG1J4040T3NOV 7K User Manual

Browse online or download User Manual for Water boiler Whirlpool SG1J4040T3NOV 7K. Whirlpool SG1J4040T3NOV 7K User Manual

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1
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch;
do not use any phone in your
building.
Immediately call your gas supplier
from a neighbors phone. Follow
the gas suppliers instructions.
If you cannot reach your gas
supplier, call the fire department.
Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
WARNING: If the information in these
instructions is not followed exactly, a fire
or explosion may result causing property
damage, personal injury or death.
INSTALLER:
AFFIX THESE INSTRUCTIONS TO OR ADJACENT
TO THE WATER HEATER.
OWNER:
RETAIN THESE INSTRUCTIONS AND WARRANTY
FOR FUTURE REFERENCE. RETAIN THE ORIGINAL
RECEIPT AS PROOF OF PURCHASE.
Table of Contents ...................................................... 2
315420-000
W10100910
December 2008
®
Gas Water Heater
with the Flame Lock™
Safety System
Installation
Instructions and
Use & Care Guide
To obtain technical, warranty, or service assistance during or after
the installation of this water heater, visit our website at:
http://www.whirlpoolwaterheatersupport.com
or call toll free
1-877-817-6750
When calling for assistance, please have the following
information ready:
1. Model number
2. 7 digit product number
3. Serial number
4. Date of installation
5. Place of purchase
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Summary of Contents

Page 1 - Use & Care Guide

1Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.WHAT TO DO IF YOU SMELL GAS • Do

Page 2 - WATER HEATER SAFETY

10Vent Pipe SystemThis water heater uses a non-direct, single-pipe vent system to remove exhaust gases created by the burning of fossil fuels. Air for

Page 3 - Unpacking the Water Heater

11Chimney ConnectionIMPORTANT: Before connecting a vent to a chimney, make sure the chimney passageway is clear and free of obstructions. The chimney

Page 4 - Location Requirements

12Water System PipingPiping InstallationPiping, fittings, and valves should be installed according to the installation drawing (Figure 13). If the ind

Page 5 - Clearances and Accessibility

13Please note the following: • The system should be installed only with piping that is suitable for potable (drinkable) water such as copper, CPVC, o

Page 6 - Gas Supply

14Temperature and Pressure Relief ValveFor protection against excessive pressures and temperatures, a temperature and pressure relief valve must be in

Page 7 - Ventilation

15Special ApplicationsCombination Space Heating/Potable Water SystemSome water heater models are equipped with inlet/outlet tappings for use with spac

Page 8 - Confined Space

16Water Heater LocationWater heater location is important and can affect system performance. Please check the following:□ Installation area free of

Page 9 - Drawing

17OPERATING YOUR WATER HEATERFOR YOUR SAFETY READ BEFORE LIGHTINGTO TURN OFF GAS TO APPLIANCEA. This appliance has a pilot which is lighted by a piezo

Page 10 - Vent Connectors

18L.P.G. (Bottled Propane) ModelsLiquefi ed petroleum gas is over 50% heavier than air and in the occurrence of a leak in the system, the gas will sett

Page 11 - Vertical Exhaust Gas Vent

19Operational ConditionsCondensationMoisture from the products of combustion condenses on the tank surface and the outside jacket of the water heater

Page 12 - Water System Piping

2Table Of ContentsWater Heater Safety ...1-2Installing Your Gas Water Heate

Page 13

20MAINTENANCE OF YOUR WATER HEATERDraining and FlushingIt is recommended that the tank be drained and flushed every 6 months to remove sediment which

Page 14 - Relief Valve

21Replacement PartsIMPORTANT: The following maintenance procedures are for the Flame Lock™ Safety System components and should be performed by a quali

Page 15 - Special Applications

22Replacing the Thermocouple1. Remove the manifold assembly as directed previously.2. Remove the retainer clip from the back of the two piece wire c

Page 16 - Installation Checklist

23BracketFigure 28ACombustion ChamberTabFlame-trapDoor GasketFigure 28BManifold AssemblyClose-upTabBracketSlotManifold tubeClose-up inside view of the

Page 17 - LIGHTING INSTRUCTIONS

24Removing and Replacing the Gas Control Valve/ThermostatIMPORTANT: The gas control valve/thermostat is a standard valve with wire leads that connect

Page 18 - INSTRUCTIONS

25PROBLEM POSSIBLE CAUSE(S) CORRECTIVE ACTIONHIGH OPERATION COSTS 1. Thermostat set too high2. Sediment or lime in tank3. Water heater too small fo

Page 19 - Operational Conditions

26PILOT LIGHT TROUBLESHOOTING FLOWCHART Has the thermal switch tripped?NOCheck for insufficient combustion air.Are there openings for make-up air to e

Page 20 - Maintenance

27REPAIR PARTS ILLUSTRATION*Pictured on next page.When ordering repair parts always give the following information:1. Model, serial, and product numb

Page 21 - Replacement Parts

28Listed Parts Kits and IllustrationsItem 12: Pilot assembly kit, which contains the pilot assembly, igniter electrode and retainer clip (Natural Gas

Page 23 - Testing the Igniter System

3INSTALLING YOUR GAS WATER HEATERImportant Information About This Water HeaterThis gas water heater was manufactured to voluntary safety standards to

Page 27 - REPAIR PARTS ILLUSTRATION

4Location RequirementsThe Flame Lock™ Safety System is designed to reduce the risk of flammable vapor-related fires. The patented system protects your

Page 28

5IMPORTANT: The water heater should be located in an area where leakage of the tank or connections will not result in damage to the area adjacent to t

Page 29

6Gas SupplyGas RequirementsIMPORTANT: Read the data plate to be sure the water heater is made for the type of gas you will be using in your home. This

Page 30

7Combustion Air Supply and VentilationIMPORTANT: Air for combustion and ventilation must not come from a corrosive atmosphere. Any failure due to cor

Page 31

8Unconfined SpaceA water heater in an unconfined space uses indoor air for combustion and requires at least 50 cubic feet for each 1,000 BTUH of the t

Page 32

9Direct tooutdoors Vertical ductsHorizontal ductsFigure 6Figure 7Figure 8Table 3Minimum Free Area of Permanent Openings for Ventilation and Combustion

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