Whirlpool FGS335E Q User Manual

LIT 4321891Printed in U.S.A.July, 1996SERVICE MANUAL for theFREESTANDINGSELF-CLEANGAS RANGE

1-2CABINET DIMENSIONSClearance Note: A clearance of 30" minimum isrequired when the bottom of a wood or metalcabinet is protected by not less tha

5-10Gas Model Number SF375PEE W/N SF375PEE Q/Z SF385PEE W/NOven Features (Continued): Heat Seal Fiberglass Fiberglass Fiberglass Broiler Pan Finis

Page 5-115-11Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationGas Model Number SF385PEE

5-12Gas Model Number SF385PEE Q/Z SF395LEE Q/Z/BCooktop Features: Cooktop Type High UpSwp-Porc. High UpSwp-Porc. Burner Type Sealed Sealed Burne

Page 5-135-13Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationGas Model Number SF385PEE

5-14Roper ModelsGas Model Number FGS335E W/N FGS335E QGeneral Information: Cleaning System Self-Clean Self-Clean Burner Type Open Open Valve Deg

Page 5-155-15Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationGas Model Number FGS335E

5-16Gas Model Number FGS335E W/N FGS335E QOven Features (Continued): Heat Seal Fiberglass Fiberglass Broiler Pan Finish Porcelain Porcelain Br

Page 5-175-17Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationEstate ModelGas Model Num

5-18Gas Model Number TGS325E WCooktop Features: Cooktop Type High UpSwp-Porc. Burner Type Open Burner Cap Type N/A Ignition Electronic Gas

Page 5-195-19Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationGas Model Number TGS325E

Page 1-31-3Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationTOOLS & MATERIAL YOU WIL

5-20MODEL AND SERIAL NUMBER EXPLANATIONMODEL NUMBERMODEL NUMBER S F 3 9 5 L E E QINTERNATIONAL SALES IND. OR MARKETING

Page 5-215-21Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationWHIRLPOOL WARRANTYWHIRLPO

5-22— NOTES —

1-4ELECTRICAL SUPPLY REQUIREMENTSElectrical Shock HazardAn electrical ground is required on this appli-ance.If a cold water pipe is interrupted by pla

Page 1-51-5Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationOnce you are sure that the p

1-6GAS SUPPLY REQUIREMENTSFire HazardThe gas appliance must be connected to aregulated gas supply.Do not use an open flame to test for gas leaksfrom g

Page 1-71-7Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationINSTALLING THE RANGEWARNING5

1-8 pressure regulator90˚ elbow adapter flexible line adapter gas shutoff valve 1/2" to 3

Page 1-91-9Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationCHECKING THE PRESSUREREGULAT

1-10CONVERTING THE PRESSURE REGULATOR &MAINTOP BURNERS FOR L.P. GAS1. Remove the storage drawer from the range.2. Remove the plastic cover from th

Page 1-111-11Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationSEALED BURNERS1. Remove th

- ii -THIS MANUAL CONTAINS INFORMATIONNECESSARY FOR INSTALLING AND SERVICINGTHE FOLLOWING FREESTANDING SELF-CLEANGAS RANGES, MODELS:WHIRLPOOLSF350BEE

1-12 orifice spuds notchesRemove andreplace theorifice spudswith the samecolor spuds.7. Reassemble the range.6. Removing one orifi

Page 1-131-13Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationCHECKING THE MAINTOP BURNE

1-14Adjusting The Air Shutters air shutter3. Lower the maintop.2. Adjust the air shutter openings, as needed.Close the air shutter to decrease

Page 1-151-15Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationCONVERTING THE OVEN BURNER

1-16 air shutter gas orifice locking screw bake burner venturi oven base7. Turn the oven control knob to OFF.

Page 1-171-17Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool Corporation1. Press the BAKE keypad.•

1-18THE BROIL BURNERNOTE: The broil burner may be controlled by aknob, or an electronic keypad. Refer to the ovencontrol that is used on the range you

Page 1-191-19Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool Corporation1. Press the CUSTOM BROIL

1-20REMOVING/REINSTALLING THE OVEN DOOR insert shipping pin or allen wrench in this holeTo remove the oven door:1. Open the door approximately h

Page 2-12-1Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationTHEORY OF OPERATIONTHE COOK

Page iii- iii -Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationTable of ContentsImporta

2-2IGNITOR SYSTEM OVERVIEWA Carborundum ignitor uses a round design,and limits the operating current flow to be-tween 2.5 and 3.0 amperes.A Norton ign

Page 2-32-3Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationAs the ignitor heats up and

2-4TROUBLESHOOTING THE IGNITOR SYSTEMPROGRAM DIAGRAM A DIAGRAM BBake P3-1 to P2-1 P2-3 to P2-4Broil P3-1 to P2-1 P2-2 to P2-1Diagram A—Bake: With the

Page 2-52-5Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationL1NBKBKVYYVBURWRRBUBUBRWWWW

2-6THE OVEN CONTROLRefer to the illustrations on pages 2-6 and2-7 while you read this description.When the range is plugged in, line voltage isapplied

Page 2-72-7Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationL1NBKBKVYYVBURWRRBUBUBRWWWW

2-8THE BAKE FUNCTIONRefer to the illustrations on pages 2-8 and2-9 while you read this description.When the unit is plugged in and line voltage isappl

Page 2-92-9Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationBAKEHR MINCUSTOMBROILAUTOCL

2-10THE BROIL FUNCTIONRefer to the illustrations on pages 2-10 and2-11 while you read this description.When the unit is plugged in and line voltage is

Page 2-112-11Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationBAKEHR MINCUSTOMBROILAUTO

- iv -Component Description & Testing ...4-1Trouble

2-12Refer to the illustrations on pages 2-12 and2-13 while you read this description.When the unit is plugged in and line voltage isapplied to the ele

Page 2-132-13Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationBAKEHR MINCUSTOMBROILAUTO

2-14THE OVEN LIGHTL1NBKBKVYYVBURWRRBUBUBRWWWWBKBKGGNDOVEN CONTROLTRANSFORMERP3-3P4-3 P4-1P4-4P4-5P3-4P3-6P3-7P2-2P2-3P3-5P2-1P2-4LATCH SOLENOIDRELAYDO

Page 3-13-1Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationCOMPONENT ACCESSThis sectio

3-2REMOVING THE MAINTOPSealed Burner ModelsWARNING5. Push the front of the maintop to the right whilelifting the right corner and unclip it, then push

Page 3-33-3Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool Corporation9. Slide the maintop to the

3-4REMOVING THE MAINTOPConventional Burner ModelsHINGE PINMOUNTINGSCREWUPPER ACCESSPANELMAINTOPINSERT HINGEPIN IN BRACKETHOLE IN UPPER ACCESS PANELWAR

Page 3-53-5Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationREMOVING A SEALED BURNER &a

3-6REMOVING A CONVENTIONAL BURNER4. If installed, remove the shipping screw fromthe burner, then lift and unhook the burnerfrom the burner bracket, an

Page 3-73-7Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationREMOVING A SPARK IGNITOR SW

Page v- v -Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationIMPORTANT SAFETY INFORMATION

3-8REMOVING THE IGNITOR MODULE & A BURNER IGNITORSealed Burner ModelsWARNINGREMOVING A BURNER IGNITOR1. Pull the range away from the wall so that

Page 3-93-9Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationREMOVE UPPER ACCESS COVERIG

3-10REMOVING THE IGNITOR MODULE & A BURNER IGNITORConventional Burner ModelsWARNING5. Remove the screw from the burner ignitorground strap and unh

Page 3-113-11Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationREMOVE UPPER ACCESS COVER

3-12REMOVING THE OVEN DOOR LATCH & ACTUATOR RODSealed Burner ModelsWARNING7. Remove the screws from the three gas mani-fold brackets.GAS MANIFOLDB

Page 3-133-13Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationUPPER ACCESS COVERLOWER A

3-14REMOVING THE OVEN DOOR LATCH & ACTUATOR RODConventional Burner ModelsWARNING13. Lift the front of the burner box, and from theunderside of the

Page 3-153-15Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool Corporation2 REAR BURNERBOX SCREWS15

3-16WARNINGREMOVING THE DOORLATCH SOLENOID1. Pull the range away from the wall so that youcan access the back.2. Turn off the gas to the range and dis

Page 3-173-17Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationMECHANICALLATCHMECHANICAL

- vi -WARNINGTo reduce the risk of fire, electrical shock,injury to persons, or damage when usingthe range, follow these basic precautions:1. Read all

3-18REMOVING THE UPPER CONSOLEWARNINGCAUTION: When you work on the gas range, becareful when handling the sheet metal parts. Sharpedges may be present

Page 3-193-19Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationUPPER CONSOLEREMOVE THESE

3-204. Pull the knob off the control shaft (if present).REMOVING THE ELECTRONIC OVEN CONTROLWARNINGOVEN CONTROLCONSOLE PANELCONTROL KNOBOFFPUSH TOTURN

Page 3-213-21Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationWARNINGREMOVING THE AUTOM

3-22REMOVING THE GAS SAFETY VALVE & PRESSURE REGULATORWARNING4. From behind the range, disconnect the fourwires and the gas line fittings from the

Page 3-233-23Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationREMOVING THE BAKE BURNER

3-24REMOVING THE BROIL BURNER & IGNITORWARNING5. Remove the clip holding the ignitor wires tothe rear oven liner.BROIL IGNITORBROIL BURNERMOUNTING

Page 3-253-25Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationREMOVING THE OVEN TEMPERA

3-26REMOVING A SIDE PANELWARNINGNOTE: The range is shown in the illustration on thenext page with the maintop and burners removedfor clarity. Also, th

Page 3-273-27Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationREMOVE TOPEND CAP SCREWRE

Page vii- vii -Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool Corporation17. Grease is flammable

3-28REMOVING AN OVEN LIGHT SOCKETOVEN LINERSOCKETBULBLENSWARNING2. Remove the racks from inside the oven.3. Unscrew the lens and the light bulb from t

Page 3-293-29Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationREMOVING THE OVEN DOOR GA

3-30WARNINGREMOVING THE TOP TRIM& OUTER DOOR GLASS1. Turn off the gas to the range and disconnectthe power cord from the wall outlet.2. Remove the

Page 3-313-31Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationREMOVING A HINGE ASSEMBLY

3-32DOOR LINERINNER DOORGLASSWINDOW SEALINNER GLASSHINGEASSEMBLYRIGHT SIDETRIMBOTTOM TRIMLEFT SIDETRIMHINGEASSEMBLYGLASS FRAMEDOORINSULATIONINSULATION

Page 3-333-33Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationREMOVING THE INNER DOOR G

3-34REMOVING THE STORAGE DRAWER GLIDESWARNING1. Turn off the gas to the range and disconnectthe power cord from the wall outlet.2. Slide the storage d

Page 4-14-1Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationCOMPONENT DESCRIPTION &

4-2DUAL GAS SAFETY VALVE1. Broil burner operates, but the bake burnerwill not come on.a) Place the oven in the BAKE mode, setthe oven thermostat to 35

Page 4-34-3Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool Corporation2. Bake burner operates, bu

- viii -— NOTES —

4-4TOP BURNER GAS VALVESDescriptionThe top burner gas valves control the gas flowto the top burners. The valve is a barrel andcore, grease sealed, loc

Page 4-54-5Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationTOP BURNER IGNITOR SYSTEMDe

4-6OVEN BURNER IGNITERSOVENBURNERIGNITORSteady State Current = 2.5 TO 3.0 Amps @ 115 ±1 VAC @75˚F ±10˚ Ambient.Cold Resistance = 50 Ω TO 1100 Ω @ 75˚F

Page 4-74-7Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationTo test the automatic oven

4-83. Reconnect power to the range and touchthe AC voltmeter leads to one of the lightswitch terminals and the neutral side ofthe line. If the meter r

Page 4-94-9Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationDoor Latch SolenoidTo test

4-10OVEN TEMPERATURE SENSOROVEN TEMPERATURESENSOR 2-WIRESENSORCONNECTORWARNINGTo test the oven temperature sensor, performthe following steps:1. Use a

Page 4-114-11Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationOven will not operate. Ov

4-12SOLUTIONControl knob will not turn. Press in on the knob before turning. If knob is still hard to turn, replace thegas valve.The self-clean cycle

Page 4-134-13Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationOVEN TEMPERATURE CALIBRAT

Page 1-11-1Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationRANGE DIMENSIONSGENERALPrope

4-143-DigitDisplay4-DigitDisplayF1F1F1F1F1E0E0E0E0E0E1E1E1E1E1E2E2E2E2E2EEPROM communications.UL A/D error(s).EEPROM checksum failure.1. Use the CANCE

Page 5-15-1Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationTECH TIPSWIRING DIAGRAM 1L1

5-2L1NBKBKVYYVBURWRRBUBUBRWWWWBKBKGGNDOVEN CONTROLTRANSFORMERP3-3P4-3 P4-1P4-4P4-5P3-4P3-6P3-7P2-2P2-3P3-5P2-1P2-4LATCH SOLENOIDRELAYDOOR LOCKSOLENOID

Page 5-35-3Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationSTRIP CIRCUITSL1 NWBKBKBUWV

5-4CLEANL1 NWBKBKBUBRBU GYGYYWWVVOVEN CONTROLOVEN CONTROLTRANSFORMERSENSORBAKE RELAYBAKE VALVEBAKE IGNITORBROIL RELAYLATCH RELAY*P3-4P4P3-1P1-6(N.O.)O

Page 5-55-5Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationSPECIFICATIONSWhirlpool Mod

5-6Gas Model Number SF350BEE W SF360BEE W/N SF372BEE W/N SF372BEE Q/ZCooktop Features: Cooktop Type High UpSwp-Porc. High UpSwp-Porc. High UpSwp-Por

Page 5-75-7Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationGas Model Number SF350BEE W

5-8Gas Model Number SF375PEE W/N SF375PEE Q/Z SF385PEE W/NGeneral Information: Cleaning System Self-Clean Self-Clean Self-Clean Burner Type Sealed

Page 5-95-9Cooking Products Service ManualOriginal July, 1996 4321891© 1996 Whirlpool CorporationGas Model Number SF375PEE W