Whirlpool TU 4100 Owner's Manual download pdf (Page 11)

Doc # 99-5846-A

Operation & Maintenance

Inspect your floor regularly in order to monitor wear of your

floor and to prevent further damage, if damage has already

occurred. The following is a list of critical areas to inspect:

Deck Bolts:

The deck bolts connecting the deck slats to the cross

drives must be kept tight at all times! Loose deck bolts will

damage your deck and cross-drive shoes. The torque of

the deck bolts must be checked on a regular basis and at

least after the first 5 to 10 loads. Re-torque from underneath

to one of the following torques:

3/8" [9.5 mm] diameter bolts torque to 35 ft-lbs [47 N-m].

1/2" [13 mm] diameter bolts torque to 55 ft-lbs [75 N-m].

Decking:

Inspect for wear or damage.

Bearings:

Inspect for wear or damage.

Hydraulic Plumbing:

Inspect the hydraulic system for leaks and abrasion.

Maintain reservoir minimum/maximum levels.

Floor Structure:

Inspect the floor structure including hydraulic module

mount and framework, hydraulic shafts, shaft-to-cross drive

connections, cross drives, and sub-deck for damage and

wear.

Hydraulic Module:

Inspect the hydraulic module for leaks, loose mounting

bolts, loose manifold bolts, worn wipers and seals, and

pitted/worn/damaged shafts.

Sloped Sheet & Wiper:

Make sure the sloped sheet is in good condition and that

the wiper attached to the sloped sheet is keeping the gap

between the forward wall and the end of the decking clear

of material which could cause the floor to bind.

Socket, Flat

Head Screw

Locknut

Cross-Drive

Shoe

Deck Slat

Bearing

Seal (if applicable)

View Looking Forward

Deck Slat

Forward Wall

Sub-deck

Wiper

Slope Sheet

Slope Sheet Support Bracket

(Several Over the Width)

FWD

Floor Structure

Hydraulic

Module

Plumbing

Check the torque of the tie bolts, anchor bolts and clamp

bolts regularly and at least after the first 5-10 loads.

Tie Bolts Torque: 150 ft-lbs [203 N-m]

Anchor Bolts Torque: 150 ft-lbs [203 N-m]

Clamp Bolts Torque: 120 ft-lbs [163 N-m]

Tie Bolts

Anchor Bolts

Clamp Bolts

1 2 ... 6 7 8 9 10 11 12 13 14 15 16 ... 29 30

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Whirlpool TU 4100 Owner's Manual Page 11

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