Whirlpool TU 4100 Owner's Manual

West Coast USA6605 Ammunition RoadP.O. Box 505Tillamook, OR 97141Ph. 800-542-5526 Ph. 503-842-8886 Fax: 503-842-4866Central USA8276 Hwy. 16 NorthPot

Operation & MaintenanceTurn the hydraulic power on and pull the control valve handle to the UNLOAD position (see sketch to the right). The floor m

Doc # 99-5846-A10Copyright 2013Operation & MaintenanceInspect your floor regularly in order to monitor wear of your floor and to prevent further d

TroubleshootingDoc # 99-5846-A11Copyright 2013The slats reach their end of stroke and nothing happens. When I shut the power to the system off and tu

Troubleshooting Pictures1234171619675891312101114View From Underneath9Hydraulic Power Supply1518Doc # 99-5846-A12Copyright 20131. Hydraulic Pump.2.

Switching Rod AdjustmentFront TriggerRear TriggerSwitching Valve5/8" Spacer Collara. Release and move stops “A” and “B” away from the front and

Doc # 99-5846-A14Hydraulic System RequirementsCopyright 2013Tank/Reservoir:Pump:Anti-Wear (AW). Viscosity of ISO 46 or 68Petroleum OR Mineral base.

Doc # 99-5846-A15Parts Lists - Plumbing One-WayCopyright 2013Fitting, 3/4" Adj. Male O-Ring x 3/4" Female Pipe Swivel 45_# 85-3774Fitting, 3

Parts Lists - Plumbing Two-WayHose, 3/4" x 90" Long, 3/4" Male Pipe Ends# 86-4292Fitting, 3/4" Adj. Male O-Ring x 3/4" Female

Parts Lists - Drive UnitORSwitching Rod - P/F Style# 51-28025/8" Spacer Collar# 51-2800Switching Valve# 56-3964Switching Rod Adapter# 51-39693/8&

Doc # 99-5846-A18Parts Lists - Hydraulic ModuleCopyright 2013Block Shaft, Right#55-2724Block Shaft, Center#55-2723Block Shaft, Left#55-2722Block Shaft

Oil Flow(GPM [LPM])Cycle Time(seconds)Convey Speed(ft./min. [m/min.])Unloading Time(minutes)Hydraulic Module SpecificationsTheoretical Unload TimesLoa

Parts Lists - Switching ValvePilot RodForward End Cap1/4" NPT Plug# 85-3489Valve SpoolValve BodyRear End Cap*Indicates Contents of Switching Valv

Doc # 99-5846-A20Parts Lists - Control ValveCopyright 2013Valve BodyValve SpoolRetaining Ring# 81-3031Valve Handle# 56-39433/8" Lock Washer# 81-2

Repair Guide - Hydraulic ModuleRecommended Tools for Overhaul & RepairsPart Number DescriptionComment93-4333Head Manifold Installation ToolInclude

Doc # 99-5846-A22Repair Guide - Hydraulic Module OverhaulCopyright 2013Slip the two part piston seals into the groove on each piston. The black base

Repair Guide - Hydraulic Module OverhaulStretch a parabolic backup ring into each o-ring boss groove on the head and base manifolds. The cupped surfa

Doc # 99-5846-A24Repair Guide - Hydraulic Module OverhaulCopyright 2013Use the head installation tool to draw the shafts throughthe shaft seals. Slid

Repair Guide - Hydraulic Module OverhaulDoc # 99-5846-A25Copyright 2013Insert the o-rings into the switching valve ports on the base then insert the f

Doc # 99-5846-A26Repair Guide - Hydraulic Module OverhaulCopyright 2013Attach the hydraulic hoses using the illustrations on page14 or 15 as a guide.

Repair Guide - Switching Valve OverhaulDoc # 99-5846-A27Copyright 2013The switching valve can be overhauled to correct external seal leakage only — no

Doc # 99-5846-A28Repair Guide - Control Valve OverhaulCopyright 2013Remove the cap screw and lock washer which attach the valve handle to the spool.

Switch Rod Adjustment13Doc # 99-5846-A2CONTENTSSAFETYOperation & MaintenanceTroubleshootingCopyright 2013369113031323335What a Live Floor Convey

Doc # 99-5846-A29Copyright 2013Hallco Industries, Inc. (“Hallco” or “Company”) warrants to the original product purchaser (“Customer”) each of the Hal

Safety & Operational DecalsBefore operating the LIVE FLOOR system make sure the safety and operational decals are installed on the container per

Doc # 99-5846-A4DANGER!AVOID the product hazards shown on this pageDURING FLOOR MOVEMENT or personal injury or death WILL occur.AVOID the product haza

Doc # 99-5846-A5Take the following actions to prevent property damage:NOTICEWatch the space between the front wall and the load while operating the Li

Doc # 99-5846-A6Copyright 2013What a Live Floor Conveyor Is and How it WorksTMEntire trailer loads are unloaded at once by: Conveying all of the sl

Doc # 99-5846-A7Deck SlatSlope SheetDriveUnitHydraulic ModuleDeck BoltSub-deckBearingDrive Unit FrameCross Drive ShoeControl ValveCross DriveHold Down

Drive UnitFrontCross-DriveCenterCross-DriveRearCross-DriveSwitching RodSwitching Rod StopControl (On/Off) ValveFront Cylinder SetRear Cylinder SetSwit