Whirlpool AWG 652/WP - SERVICE User's Guide

Performance PartsSERVICE TOOL CATALOGforTruck/Trailer D Container D Transport A/C D Marine62-03213 Rev J

Electrical2--1Description Part NumberTools and MetersMETER, MEGOHMETERAlsoknownasa“Megger,”thismeterisusedtotestmotor winding insulation integrity on

Electrical2--2Description Part NumberTEST LEADS, (RIGHT ANGLE)For use with 07-00243-10 meter07-00243-01MULTIMETER, DIGITAL -- WAVETEKA digital multime

Electrical2--3Description Part NumberTACHOMETER, LASER, RPMUsed to read RPMs on rotating devices.07-00488-00STROBE LIGHTUsed to set and check engine a

Electrical2--4Description Part NumberDATAREADER (Container)Includes DataReader, battery, and cable12-50377-01/2.5GAUGE CALIBRATION FOR 12 -01075-00TEM

Electrical2--5Description Part NumberTESTER, STEPPER MOTOR DRIVEUsed to check and/or operate the stepper motoron container units and XTC trailer units

Electrical2--6Description Part NumberEXTRACTOR PINPackard connectors.07-00326-00EXTRACTOR PINPin extractor for Packard terminals (connectormodels Metr

Electrical2--7Description Part NumberEXTRACTOR, EPROM, I-30SDesignedtoextractmaleandfemalemini-fitsr.ter-minals from their appropriate connectors/hous

Electrical2--8Description Part NumberCRIMPER, PINTerminal crimper for Packard terminals (all-pur-pose,unsealed,wireterminalapplications)forwiresize20-

Electrical2--9Description Part NumberREMOVAL TOOL, YELLOWWire size 12 gauge Deutsch connectors.Primarily used on Multi-Temp units.07-00397-04REMOVAL T

Electrical2--10Description Part NumberPIN TERMINAL 12-GAUGEDeutsch connectors07-00397-10SOCKET TERMINAL 12-14 GAUGEDeutsch connectors07-00397-11CAVITY

Service Tool CatalogINTRODUCTIONThis service tool catalog identifies service tools used to perform service on transportrefrigeration equipment manufac

Electrical2--11Description Part NumberTESTER, ML 2I/ML3This is a tester used t o determine the integrity ofthe ML2i and ML3 microprocessors.07-00428-0

Electrical2--12Description Part NumberJUMPER, PC MODE(Advance Microprocessor)PC Mode Jumper -- Green Wire. Allows AdvanceMicro to power up without tur

Electrical2--13Description Part NumberDIAGNOSTIC TOOL,CAB COMMAND CABLEUsed to diagnose the cab command cable on30/40/50S and 30/40/50X truck units.07

Electrical2--14Description Part NumberTEMPERATURE TESTER -- 4-LEADThis tester allows monitoring and recording oftemperatures on four stations at once.

Electrical2--15Description Part NumberPRINTER, PORTABLEPrint data directly from the on-board data recorderon the Advance Micro units. (Supersedes12-00

Electrical2--16Description Part NumberDOWNLOAD CABLE, 20-FOOTUsed to download data from DataLink datarecorders and also to communicate and downloadfro

Electrical2--17Description Part NumberDATALINK RETROFIT KITUsedonallUltimaunitsstartingwithserialnumber:DAY90283472.76-00669-20DATALINK RETROFIT KITUs

Electrical2--18Description Part NumberSoftware and PC CardsCARD, DOWNLOAD -- 7 UNIT CAPACITY -- NAOUsed to quickly download data from AdvanceMicroproc

Electrical2--19Description Part NumberCARD, OPTION -- INTELLI SET, NAO10-Click IntelliSet Option Card. Used to activatethe IntelliSet Option in the Ad

Electrical2--20Description Part NumberSOFTWARE, DATALINEThe DataLine for Windows kit includes:D Software installation CD (1)D Installation floppy disk

iHow to use this manualPlease take a few minutes to read this page. It explains the content and structure of this manual,which will make it easier to

Electrical2--21Description Part NumberDATALINK FLASHCARD16-connector slide socket12-00400-00/XXPROTECTIVE CASEUsed to protect PCMCIA cards.58-50109-00

Engine3--1Description Part NumberEXTRACTOR, VALVE GUIDEValve guide extractor used on Perkins engine07-00046-00ADAPTER (PERKINS ENGINE)Used to pull lin

Engine3--2COMPRESSION TESTER KIT (DIESELENGINES 150-850PSI)Used to check engine compression on variousdiesel engines. The kit comes with the compres-s

Engine3--3COMPRESSION TESTER ADAPTERUsed to check cylinder compression on the newTier 4 engines. The injector on the engine is re-moved and this cylin

Engine3--4SOCKET, INJECTORSocket for injector removal for Kubota IDI en-gines.07-00224-00SLEEVE INSTALLER, PERKINS FRONTCRANKSHAFT PULLEYUsed to corre

Engine3--5SOCKET, WATER TEMPERATURE SENDER(ADVANCE MICRO UNITS)Used to remove the Water Temperature Sender onAdvance Units. 3/4” slotted, deep well so

Engine3--6MAIN BEARING EXTRACT TOOLUsed to extract the main bearing of the new four-cylinder, low emission Kubota engine (starting withserial number 3

Engine3--7ENGINE PLATFORM TOOLUsed to remove Vector 6500 generator.86-04751-00OIL DRAIN TOOL VECTOR 6500Used to drain the oil from the engine on Vecto

Engine3--8LIFTING TOOL, VECTOR GENERATORUsed on Vector trailer units as a generator ser-vice tool.07-60085-00SHIM, VECTOR GENERATOR SERVICEUsed to pro

Fittings4--1Description Part NumberFITTING, MALE 1/4” NPT X MALE 1/4” FLAREACCESS PORT WITH SCHRADER06DA-403-8447/16-20 MALE STRAIGHT THREAD O-RING X1

Compressor and Clutch1--1Description Part NumberClutch ToolsWRENCH, SPANNER FOR CLUTCHARMATURE (BUS)Spanner wrench for holding the armature plate oncl

Fittings4--2Description Part NumberSHRADER CORE, 3/8”,134AStandard Shrader core for 134A access fittings.Primarily used for Manuli in-line fittings, b

Fittings4--3Description Part NumberQUICK CONNECTOR NIPPLE (R134A LOWSIDE) X M13 (w/ CAP)40-00520-00QUICK CONNECTOR NIPPLE (R134A LOWSIDE) X M15 (w/ CA

Fittings4--4Description Part NumberMALE 9/16”-18 STRAIGHT THREAD O-RING XFEMALE 1/4” NPT40-00528-00MALE 7/16”-20 STRAIGHT THREAD O-RING XFEMALE 1/4 NP

Fittings4--5Description Part NumberADAPTER, FEMALE 1/4” X QUICK CONNECT(HIGH SIDE)AC302-438ADAPTER, FEMALE 1/4” X QUICK CONNECT(LOW SIDE) W/ CAPAC302-

General Unit5--1Description Part NumberGAUGE, MAGNEHELICUsed to accurately set the defrost air switch,which initiates defrost cycle. Includes carrying

General Unit5--2Description Part NumberBELT ALIGNMENT TOOL -- LASERLaser alignment tool quickly identifies the two mostcommon types of pulley misalign

General Unit5--3Description Part NumberTHERMOMETER, POCKETBi-metal thermometer for measuring temperaturefrom 25 to 125_F.07-00261-00THERMOMETER, DIGIT

General Unit5--4Description Part NumberTHERMOMETER, INFRAREDThis infrared non-contact thermometer replaces07-00323.D Infrared ThermometerD Certificate

General Unit5--5Description Part NumberLEADS, 50 FOOTFor use with previously offered SimpsonTemperature Tester, 07-00013-0007-00013-02MALE ADAPTER (BO

General Unit5--6Description Part NumberSOCKET, SPANNER FOR ULTRA GEARBOXSpanner socket for Ultra gearbox clutch.07-00303-01CLUTCH NUT TOOLClutch nut t

Compressor and Clutch1--2Description Part NumberTERMINAL BOX TOOL -- SCROLLCOMPRESSORUsed to remove and replace container unit scrollcompressor termin

General Unit5--7Description Part NumberSEAL PILOT, SMALL ULTRA GEARBOXPilot for small seal on Ultra gearbox.07-00308-00SEAL PILOT, LARGE ULTRA GEARBOX

General Unit5--8Description Part NumberDRIVER TOOL, SEALUsed to drive the fan shaft cap end seal duringinstallation.07-00340-00SLEEVE TOOL, SEALUsed t

General Unit5--9Description Part NumberGAUGE, SHEAVE (34 DEGREE)Used to determine wear of sheaves07-00364-00WRENCH, SPANNER, FAN CLUTCHUsed to hold th

General Unit5--10Description Part NumberCROWFOOT WRENCH -- 2 1/8”3/8” drive open end crowfoot wrench; used on NTScroll -- Suction Modulation Valve.07-

General Unit5--11Description Part NumberLIFTING DEVICE, 30S UNITSThis is a 3-way hoist used to lift 30S units duringinstallation.07-60049-00LIFTING DE

General Unit5--12Description Part NumberRAIN CAP -- FLIP TOPThis universal flip top rain cap is used to keepdebris and moisture from entering the exha

General Unit5--13Description Part NumberFUSE, RESETTABLE, 20AUsed in the 07-00494-00 Quick Start kit forComfort Pro APU compressors.NOTE: This fuse wa

Refrigeration6--1Description Part NumberMANIFOLD GAUGE SETUsed on R134a systems. Gauges read in PSI.Hoses are barrier type hoses with quick connectcou

Refrigeration6--2Description Part NumberHIGH SIDE GAUGE, PRESSURE FOR CTD P/N07-00294-00High side gauge for P/N 07-00294-00. Gaugereads in PSI.07-0029

Refrigeration6--3Description Part NumberHOSE, YELLOW72” long, barrier type. Replacement hose for useon center connection of manifold gauge sets (P/N07

Compressor and Clutch1--3Description Part NumberINSTALL TOOL, TK SHAFT SEALUsed to install the 20-22-778 one inch shaft sealon TK compressors.07-00388

Refrigeration6--4Description Part NumberCOUPLER, QUICK CONNECT, GAUGE HOSELOW SIDE R134AQuick connect couplers for low side hose ongauge set (P/N 07-0

Refrigeration6--5Description Part NumberO-RINGS, (HIGH SIDE, bigger than low side)These are replacement O-rings for theconnection side of quick connec

Refrigeration6--6Description Part NumberACID TEST KIT, MINERAL and SYNTHETICOILAcid test kit for mineral and alkyl benzenecompressor oils.07-00260-00A

Refrigeration6--7Description Part NumberELEMENTReplacement kit for leak detector 07-00295-0007-00296-00PROGRAMMABLE CHARGING/RECOVERYMETERThree displa

Refrigeration6--8Description Part NumberTEMPERATURE PROBE -- 15’ SEALED15-foot sealed temperature probe for use with the07-00462 meter07-00462-01TEMPE

Refrigeration6--9Description Part NumberFILTER, REGULAR COREReplacement filter used in the 14-50056-00suction filter shell supplied with the Suction F

Refrigeration6--10Description Part NumberKIT, HOSE CRIMPING,HYDRAULICThis tool uses hydraulic operation to crimp thehose fittings.NOTE: Does not come

Refrigeration6--11Description Part NumberOIL FILTER KIT, 05G COMPThe Compressor Oil Filter kit, designed for usewith 05G, 05K and 06D compressors with

Refrigeration6--12Description Part NumberBLADE, HOSE CUTTER (MANULI)Replacement blade for hose cutter 07-00383-0007-00383-20TOOL, INSERTION, QUICK CLI

Refrigeration6--13Description Part NumberTOOL, PINCH OFF (CU TUBE)Pinch off tool for process tubes. Primarily setupfor the Matson hermetic container u

Compressor and Clutch1--4Description Part Number05G LIP SEAL INSTALL TOOLUsed to drive new 05G lip seal into the seal coverplate.07-00471-00QUICK STAR

Refrigeration6--14Description Part NumberREFRIG. SYSTEM QUICK CHECK KITUsed with procedures outlined in instructionsheet 98-50554-00 (R-22/R404A Quick

Refrigeration6--15Description Part NumberRECOVERY UNIT, REFRIGERANT -- 115VACThis is the 115VAC Microvac II refrigerantrecovery unit. it is used to re

Refrigeration6--16Description Part NumberDIE GUIDE BLOCKReplacement part for 07-00306-00 and07-00445-0007-00361-00DIE BLOCK HOLDER (REMOVEABLE)Replace

Refrigeration6--17Description Part NumberSTRAIN RODReplacement part for 07-00306-00 and07-00445-00AC101-731DIE SET FOR #6 HOSE (INCLUDES DIE ANDHOLDER

Refrigeration6--18Description Part NumberDIE HOLDER #10 GREENReplacement part for 07-00306-00 and07-00445-00AC101-740DIE HOLDER #12 CLEARReplacement p

Shop Supply, Cleaners & Chemicals7--1Description Part NumberGREASE, HEAT CONDUCTIVE SEALERUsed to improve conduction of heat at TXV bulblocations

Shop Supply, Cleaners & Chemicals7--2Description Part NumberOIL, COMPRESSOR -- SYNTHETIC (150)Synthetic 150 for R-12, R-22, R-500 and R-502Typical

Shop Supply, Cleaners & Chemicals7--3Description Part NumberCLEANER, COIL -- CASECitrus type coil cleaner will help clean coils, butnot corrode th

Shop Supply, Cleaners & Chemicals7--4Description Part NumberOIL,COMPRESSOR, PAG (GM 2003W/DENSO)PAG oil for GM model year 2003 vans withDENSO comp

Shop Supply, Cleaners & Chemicals7--5Description Part NumberOIL, COMPRESSOR (5GS)Mineral Oil 500 for R502. Typical Use TruckUnits Rotary Compresso

Compressor and Clutch1--5Description Part NumberSOCK ADAPTER FOR YORK COMPRESSORUses 58-04165-00 sock, 42-01159-00 o-rings,and 42-00288-00 gasket14-60

Shop Supply, Cleaners & Chemicals7--6Description Part NumberOIL, COMPRESSOR -- PAG FOR FORD 22 OZ.PAG for R134ASmall Bus (Ford)Package Size: 22-ou

Shop Supply, Cleaners & Chemicals7--7Description Part NumberOIL, COMPRESSOR -- POE 32 TKCONTAINER UNITS. CASE OF 4 GALLONSPOE 32 for R134A and R40

Shop Supply, Cleaners & Chemicals7--8Description Part NumberOIL, CASTROL E--68POE Oil Typical use: 5F, 5H, 05K, 06D and 06Ecompressors for Marine

Shop Supply, Cleaners & Chemicals7--9Description Part NumberPAINT, BLUE, COMPRESSORThis is hull blue compressor paint for use onCTD container unit

Shop Supply, Cleaners & Chemicals7--10Description Part NumberHUMISEAL, 12OZUsed to seal back of printed circuit boards frommoisture.07-50001-00SMO

Shop Supply, Cleaners & Chemicals7--11Description Part NumberPAINT, HORIZON GREENUnit Touch-Up paint for 19 series units.Package Size: 16-ounce ca

Shop Supply, Cleaners & Chemicals7--12Description Part NumberCOIL CLEANERNu-Brite – Revolutionary strong, foamingcondenser coil cleaner, Alkaline.

Shop Supply, Cleaners & Chemicals7--13Description Part NumberSPRAYERSprayer, No. 220CP – Pump sprayer for coilcleaners, 2 gallon c apacity.Package

Shop Supply, Cleaners & Chemicals7--14Description Part NumberINSULATIONNu-Foam Insulation Foam – A tripleexpanding foam that insulates as well as

Shop Supply, Cleaners & Chemicals7--15Description Part NumberFLUSHRx11 Flush – Rx11 flushing solvent forburnouts and oil removal. 50 ton capacity.

Compressor and Clutch1--6Description Part NumberKIT, VALVE PAD BLANK-OFF, UNLOADERHEAD HGBPCap off plate for the unloader valve on hot gasby-pass or s

Alphabetical IndexIndex --1AACID TEST KIT, 6--5, 6--6ADAPTER, 2--16, 22, 24, 5--5ADAPTER, INJECTOR TO TESTER HOSE, 3--23ADAPTER, R--134A (LO), 4--2, 6

Alphabetical IndexIndex --2EELBOW, 4--2ENGINE PLATFORM TOOL, 3--28ENLARGER TOOL, 6--11EPOXY REPAIR KIT, 5--12EXTRACTOR, 2--6EXTRACTOR (EPROM), 2--5EXT

Alphabetical IndexIndex --3MMAIN BEARING EXTRACT TOOL, 3--27MAIN BEARING INSTALL TOOL, 3--27MAIN BEARING INSTALL TOOL , 3--26MANIFOLD GAUGE SET, 6--1M

Alphabetical IndexIndex --4SOCKET TERMINAL, 2--9, 2--10, 2--11SOCKET, INJECTOR, 3--25SOCKET, SPANNER FOR ULTRA G EARBO X, 5--6SOCKET, SPANNER NUT LARG

PART NUMBER INDEXIndex--1Part Number , Page02-00010-00, 7-106DA-403-844, 4-107-00013-02, 5-507-00013-03, 5-507-00015-00, 5-507-00036-00, 3-107-00046-0

PART NUMBER INDEXIndex--2Part Number , Page07-00334-00, 7-607-00333-00, 7-507-00335-00, 7-607-00337-00, 6-607-00339-00, 5-707-00340-00, 5-807-00341-00

PART NUMBER INDEXIndex--3Part Number , Page07-50001-00, 7-1007-50005-00, 3-207-50006-00, 6-1407-50017-00, 6-1807-60009-00, 6-1107-60048-00, 2-607-6004

PART NUMBER INDEXIndex--4Part Number , Page86-04751-00, 3-7AAC101-707, 1-1AC101-708, 6-12AC101-711, 6-12AC101-723, 6-16AC101-724, 6-16AC101-725, 6-16A

©2009 Carrier Corporation D Printed in U. S. A. 0509Carrier Transicold Division, CarrierCorporationPerformance Parts GroupP.O. Box 4805Syracuse, N.Y.